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Get a global view of factory floor traceability
When it comes to track and trace it is essential to deal with data collection issues on the factory floor. Traceability is about more then just code reading , it is about secure, reliable data collection as well as verification and transfer for consolidation and storage.
Data Acquisition and Decoding
Data acquisition at plant level is a three step process and the following operations are recommended in order to best respond to the GS1 guidelines:
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Step 1 - Code grade verification
Data Matrix code grade verification is the first step. The use of the Cognex® DataMan® 100V Data Matrix code verifier for verification to ISO 15415 is necessary in order to guarantee code readability throughout the entire supply chain. Code verification is an off-line procedure that takes place according to internal SPC rules and is generally conducted by the QC Lab. |
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Step 2 - On-line Grading and OCV
Statistically controlling code grade quality is not sufficient when it comes to high volume production. In this case it is strongly recommended that 100% of production be monitored to avoid printing Data Matrix codes of poor quality and readability.
Furthermore, printed text on pharmaceutical packaging must also be inspected to ensure accuracy and human readability.
The Cognex® In-Sight® vision system family is designed to provide real-time process inspection on all characteristics of a DataMatrix code according to the ISO 15415 specification and can also handle OCV (Optical Character Verification).
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Step 3 - On-line reading for factory floor data collection
Every serialization solution must have Data Matrix readers at all strategic production operations, for example when consolidating single items into bundles, or at the end of the line when grouping cartons onto pallets.
At every step, Cognex® DataMan® industrial ID readers provide unmatched code reading performance with the option for a handheld or fixed-mount product. DataMan ID readers should also be considered for intermediate operations, such as product picking for QC. With high yield fixed readers and robust handheld units, products can be tracked all the way through the packaging process to shipment. |
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Of course the transfer of this data is key. With our unique communication suite Cognex connect providing seamless integration, your factory floor inputs will be stored wherever you require. | |
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Challenge us with your application
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At Cognex we are confident we can help you implement the most cost effective global traceability solution available.
Contact our European organization, submit your application and benchmark us.
Whether you are satisfied with your existing units, or are considering new products, give our team the opportunity to prove how our solutions can help preserve or improve your yields.
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Contact our European organization Submit your application
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Do you have questions or comments about this email, Cognex or our products/services? We invite you to drop us a note. We will be happy to get back to you quickly with an answer. Click here to contact us.
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