New In-Sight Explorer 4.5 - Quality inspection every time - For over 30 years, Cognex products have helped companies like yours to prevent defective products entering the supply chain. Automated inspection using machine vision assures the quality of parts and products by eliminating flaws, burrs, chips, dents, and more. Cognex In-Sight® vision systems set the standard for automated inspection and quality assurance with simple to use configuration software and the ability to integrate easily with any factory network or automation control system.
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Cognex Newsletter
Vision Systems - Advanced Vision Software
Eliminate defects automatically
New In-Sight Explorer 4.5
Quality inspection every time
For over 30 years, Cognex products have helped companies like yours to prevent defective products entering the supply chain. Automated inspection using machine vision assures the quality of parts and products by eliminating flaws, burrs, chips, dents, and more.

Cognex In-Sight® vision systems
set the standard for automated inspection and quality assurance with simple to use configuration software and the ability to integrate easily with any factory network or automation control system.
Two new tools for Flexible Flaw Detection and Bead Inspection have been added to the In-Sight Explorer software - helping you eliminate defects automatically.

Prevent false rejects

The new Flexible Flaw Detection (FFD) tool provides higher accuracy inspection to overcome errors from lens and perspective distortion, scale changes, print registration errors, and stretch from line scan images in one easy tool.

The FFD tool works for both colour and greyscale applications and is used to find:
  • edge and surface defects
  • boundary defects - conformity of shape
  • surface defects - stains and scratches
  • print inspection - silk screen logos

Download Software Trial



Top image without FFD, causing a false reject. Bottom image FFD tool overcomes normal process errors.


Images above: New Bead Inspection tool performs multiple inspections.

Accurate bead detection

The In-Sight Explorer® Bead Inspection Tool reliably find bead defects and can tolerate dramatic changes in shape by performing multiple inspections simultaneously.

The bead inspection tool enables users to:
  • Find positional defects
    not only finding the bead, but also detects if it’s in the wrong location.
  • Allow for changing shapes and orientations
    users can locate the bead anywhere in the field of view.
  • Find width and gap defects
    find the width and gap defects based on the flexibility of a user defined threshold.
Users can also access a statistics table to easily view all data in a simple format and gain more bead data for process control.
More megapixels, more accuracy
The 5 megapixel (MP) In-Sight 5605® system is ideal for high accuracy defect detection and gauging applications. The In-Sight 5605 allows for a larger field of view making it easier for the vision tools to accurately find the features of interest on even large size parts, products and packages.

Features include:
  • High resolution (2448 x 2048) imager
  • Industrially rugged IP67-rated hardware
  • Best-in-class vision tools for inspection, identification, measurement and alignment
  • Support for Gigabit Ethernet communication for faster transfer of images
The In-Sight 5605 vision system offers our highest resolution (2448 x 2048) with our fastest imaging speed for high accuracy gauging and defect detection allowing for a large field of view.

Would you like to know more? Watch this highly informative on-demand webinar introducing the 5 MP In-Sight 5605 vision system as well as updates on some of the In-Sight Explorer software enhancements.
More megapixels, more accuracy
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